Ford f150 service repair manual ford f150 pdf downloads. Bw4419, bw4418, bw4406, bw4416, bw56, bw45, and np208. Buy a 2001 ford f150 transfer case shift motor connector at discount prices. I replaced the transfer case motor and it didnt help. For the ford f150 1997, 1998, 1999, 2000, 2001, 2002, 2003 model year.
The vacuum solenoids, actuator and 4wd light switch are checked over. This article applies to the ford f150 20042014, and the ford f250 super duty 20052014. The transfer case shift motor is a part of some vehicles fourwheel drive 4wd system and is responsible for switching between the vehicles different two and fourwheel drive options. I could usually get it to engage but now that i have replaced it with this dorman part it switches right to 4x4 without any delay. New transfer case shift motor from 1afwm00032 1a auto shows you how to repair, install, fix, change. To remove a fuse use the fuse puller tool provided on the fuse panel cover. It can be a big, expensive fix if you take it to the shop.
When i got mine i just popped off the old hubs and slid the new ones on and i was done. This video is applicable to the 97, 98, 99, 00, or 01 ford expedition and lincoln navigator models. Whenever you run into an electrical problem, the fuse box is the first place to look. The most recently reported issues are listed below.
I got a 2001 f250 the transfer case for the 4x4 will not do anything, i have checked all fuses and even the wire answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. Transfer case general information 2002 f150 workshop manual description and operation procedure revision date. If these are good, then check the connections to the 4x4 motor on the txfer case. The transfer case can either be shifted manually, or by a dash mounted selector switch. Fuse box diagram location and assignment of electrical fuses and relays for ford f150 1997, 1998, 1999, 2000, 2001, 2002, 2003. The indicator light would light up with the key and go out. Ford f150 transfer were cases utilized the following transfer case models. I come from the old mechanical lock in lock out hubs and transfer case. In fact, you may not even know that the transfer case motor exists. When the shift motor reaches the desired position, as determined by the contact plate position inputs to the gem, power to the shift relays and motors will be. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. This auction is for a manual shift transfer case for a 19992009 ford super duty with a 5. But theres still nothing like the feeling of pulling back the lever on that old 1990 f150, followed by the clunk of that transfer case grabbing hold of the front diff. I need to figure out how to troubleshoot this thing and fix it.
I would guess this is different due to the manual vs shift on the fly cases. How to troubleshoot and fix f150 4x4 19972003 page 4 ford. Ford motor company and ford of canada do not access event data recorder information without obtaining consent, unless pursuant to court order or where required by law enforcement, other government authorities or other third parties acting with lawful authority. How to replace 4x4 transfer case shift motor 0408 ford f150. Proper preparation is a good way to make the experience more enjoyable for all involved. In this video i show the steps and procedures necessary to remove and replace as well as diagnose a bad ford transfer case motor, is motors. Feb 26, 2015 ford f150 4x4 wheel end vacuum iwe grinding problem fixed. Choose for me to minimize cost choose for me to minimize cost. View and download ford 2003 f150 owners manual online. Ford motor company 1998 ford f150 owners guide 220 pages.
Choose top quality brands motorcraft, standard motor products. Apdty 711022 transfer case shift motor fits 20042008 ford f150 or lincoln mark lt 4wheel drive 4wd pickup truck replaces 4l3z7g360ba, 5l3z7g360a, 8l3z7g360a 4. The guy i got it from says hes replaced the gem module and the dash selector switch. Shift motor on the transfer case is only to shift into 4x4 low. Removal and install of transfer case ford f150 1997 duration. Together, both the regular ford f150 and the svt raptor continued to lead the market throughout the twelfth generations entire production run.
In recent years, the f150 has taken giant steps in design and efficiency. Speed control module, reverse lamp, climate mode switch, daytime running lamp relay. Unless youre driving a ford super duty f250 f350 or something really old, you likely have a switch on your dash to activate your 4wd. In 2010, ford introduced the svt raptor version of their f150, which combined offroad styling cues and a massive 6.
Transmission operation while plowing shift transfer case to 4l 4wd low when plowing in small areas at speeds below 5 mph 8 kmh. Also please check out the statistics and reliability analysis of ford f150 based on all problems reported for the f150. Ive replaced the transfer case motor with a new one, verified the old and the new motors operate. Shifting from rear wheel drive to four wheel drive is done automatically when the transfer case shift control module receives wheel rotating slip information from the speed sensors. In 1997 ford began using the gem module in their trucks for transfer case control with the 56, 54, 4405 and 4406 esof electronic shift on the fly transfer cases, as well as the awd systems. Apr 11, 2018 in this video i show the steps and procedures necessary to remove and replace as well as diagnose a bad ford transfer case motor, is motors can be found on f1 50s lincoln navigators and for. Pretty sure my transfer case shift motor has quit on me. Ford truck world transfer caseesof problems super duty.
This article applies to the ford f150 20042014 and ford f250, f350, and super duty trucks 20052014. The transfer case on your ford is a heavy piece of. Has anyone checked the transfer case shift motor to see if it is working or the vacuum in the front diff. The transfer case motor is not engaging on the truck. Stop lamp switch, speed control, brake shift interlock, abs, pcm module inputs, gem module. Front washer pump relay, wiper runpark relay, wiper hilo relay, windshield wiper motor. I have no power going the transfer case shift motor.
Understanding the 4wd in your ford blue oval trucks. Part 2 of a 2 part series suggests some electrical troubleshooting ideas when a 2000 ford f150 fails to go into four wheel drive. I replaced it with one out of a low milage wreck exact same part number as mine. Transfer case motor heritage fits 9604 ford f150 pickup 2162 fits. Complete manual transmissions for ford f150 for sale ebay. Ford explorer transfer case problems it still runs. The 1994 and older models use a transfer case shift module, but during 19952000, it was included as part of the gem. F150 transfer case diagram engine diagram and wiring diagram. Transfer case shift motor not working, internal malfunction of unit.
How to replace 4x4 transfer case shift motor 0408 ford f150 duration. Many have chosen to use the bw4406 which is a manual transfer case found on the 19972003 ford f150. Both use the same controls and happen to have stored the same dtc. The relays have power going to them, unplugged them and checked. Fuse panel layout f150 2001 ford 2001 f150 styleside supercrew question. Now a manual transfer case requires quite a bit of work. In our case the issue was the transfer case motor and. Have a 2002 ford f150 4x4 manual transfer case i have checked the vacum to the selinoids on the fire wall have good vacum to them also have power to them constant no vacum leaving selinoids to front end to engage hubs is there a switch to activate selinoids or are they just bad. I have no power going the transfer case shift motor answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. This module is located in the dash behind the radio. Fourwheel drive also known as 4wd or 4wheel drive systems allow the engine to drive all four wheels of a vehicle simultaneously at the same speed. View and download ford f150 2001 service manual online. Its not often that youll need to use it in situations where theres pavement, but if you ever venture offroad, its a life. Ford f150 parts and ford f150 accessories jcwhitney.
Passenger compartment fuse panel ford f150 19972003. Sometimes the connection there gets corroded or damaged while 4wheeling. The ford explorer has a transfer case that can experience several possible problems. Yes that tells me the shift motor on the transfer case isnt moving, the bulb in the dash wont light up until the shift motor on the transfer case turns it into 4x4, the circuit then gets completed and the light will come on. How to replace 4x4 transfer case shift motor 0408 ford. Power distribution box fuses and relays passenger compartment fuse panel. Ford f150 transfer case warner 4406 rebuild youtube. Outstanding still going strong value, reliability, power. Ford econoline e150 e250 e350 19922010 service manual. The borg warner part time transfer case was utilized by ford motor company in 1995 to 1999 in the explorer.
Then the clutch coil is deenergized and the transfer case shift motor engages, moving the shift forks to the desired position. Get the best deals on complete manual transmissions for ford f150 when you shop the largest online. Problems with the gem module in these trucks can cause the transfer case to get stuck in a single range. I later found out that its because it wont go into 4wd. The ford f150s eddie bauer and svt trim grades remain among its most acclaimed models.
To pull codes on the gem module and verify operation of the transfer case shift motor you can do so cheap by downloading the forscan. Ford f150 transfer case motor transfer case motors. The frame rails on the ford explorer are spaced wider than they are on a ford ranger. Power distribution box is located in drivers side of engine compartment. Nov 11, 2014 a transfer case that isnt engaging likely has a burnt out motor. How to fix the 4x4 on a 20042012 ford f150 youtube.
Manual transmission parts for ford f150 for sale ebay. We have 210 2001 ford f150 vehicles for sale that are reported accident free, 38 1owner cars, and 221 personal use cars. Other parties may seek to access the information independently of ford motor company. A transfer case that isnt engaging likely has a burnt out motor. New genuine oem ford f4tz1k105a manual hub lock body 19951996 f150 bronco. Here is everything you need to know about fuses in your ford f150 truck. Ford f150 owners have reported 27 problems related to transfer case under the power train category. A transfer case going dead is a like losing a part of your transmission. Ford may change the contents without notice and without incurring obligation.
Ive just bought a 2001 f350 crew cab long bed and have been reading through all the threads about the esof. Rigging transfer case motor f150 4x4 not working engaging. Vehicle is always in 4x4 mode in the transfer case. The dash switch works by sending power to an electric transfer case shift motor, that shifts the transfer case for you. This is a image galleries about f150 transfer case diagram. Ford f150 questions 2010 f150 xlt 4x4 not engaging cargurus. If this is the case, then check the fuses breakers as described in your fuserelay section of the manual. Sort out your ford f150s 4wd problems with our repair howtos and learn how to use your 4wd system correctly. Fuses are key to your trucks electrical system and to keeping everything that relies on electricity working properly. Feb 14, 2011 if you really wanted to convert your hubs you would have to change your front axle along with steering knuckles, tie rods and pretty much your whole front end. On the contrary, the ford f150 transfer case motor is an integral part of your fourwheeldrive, and if it malfunctions, you will have to contend with 2005 ford f150 transfer case problems. Used to replace my 2001 ford rangers transfer case motor.
Page 317 maintenance and specifications fluid ford part application capacity name power motorcraft fill to between min steering mercon and max lines on fluid reservoir transfer motorcraft 4x4 vehicles 2. The fuse panel is located below and to the left of the steering wheel by the brake pedal. Fortunately, most of these issues are repairable by the typical owner. Here is a pic of the motor and a vacuum diagram for the front diff.
This electronic 4wheel drive setup is a poor replacement for the manual shift lever on the floor which i never found to be a problem on my 82 f150 4x4 although it also had an ignition module that i had to replace four or five times. The basic system consists of a transfer case motor and encoder, front differential actuator, transfer case module, speed sensors, switches and park input and output to the pcm. Replacing that motor in an f150 or an f250 is a lot easier than exchanging the entire transfer case. Fuse panel layout f150 2001 2001 ford f150 styleside supercrew. Ford f150 top quality replacement transfer cases that will survive. Learn how to keep the f150s 4wd in top shape with our technical articles here. Apr 19, 2011 fuse panel layout f150 2001 2001 ford f150 styleside supercrew. You can also find other images like wiring diagram, parts diagram, replacement parts, electrical diagram, repair manuals, engine diagram, engine scheme, wiring harness, fuse box, vacuum diagram, timing belt, timing chain, brakes diagram, transmission diagram, and engine problems. How to replace transfer case shift motor 9702 ford expedition. I checked under the hood and there are 2 sets of small boxes. Ford f250 super duty questions have no power from 4x4. As an owner of a ford f150, you will not think about the ford f150 transfer case motor. Transmission problem 1993 ford f150 6 cyl four wheel drive manual my truck will not shift into 4x4 when.
Is there any way to test the transfer case shift motor on. The borg warner bw4406 is a full time, chain drive is supplied in both manual and electric shift transfer case versions. I had been getting a flickering 4x4 light when i would try to switch it on in the winter. The good news is that the 4r70w automatic used behind the explorer 5. Here youll find all components for a successful driveline repair job. Every used car for sale comes with a free carfax report. Rebuilt ford f150 transfer cases are available for model years 1980 through 2011 model years. Transfer case nvg 233np1 two speed selectable the nv236 transfer case is an automatic transfer case with three drive ranges.
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